As service trucks become more capable, electrical systems become more complex. But most OEMs are still scaling complexity linearly: More features = more wiring
The Result?
Production teams spend more time on:
- Routing wires through tight spaces
- Managing inconsistent builds
- Troubleshooting connection issues during assembly
This creates a hidden bottleneck in manufacturing.
Where the Time Actually Goes?
Wiring complexity doesn’t just add labor—it adds variability. Each additional connection increases:
- Install time
- Error rates
- Rework during final build
Even small inconsistencies in wiring can delay delivery or require last-minute fixes.
The real impact
- Slower throughput
- Higher labor costs
- Increased production risk
A Better Approach
Leading OEMs are shifting toward simplified electrical architecture:
- Reduced wiring through centralized control systems
- Modular harnesses
- Pre-configured system integration
This doesn’t just improve efficiency—it creates consistency across builds.
Takeaway
You don’t speed up production by working faster. You speed it up by removing complexity. Connect with us for ideas to reduce your wiring complexity.
Read more: Bottom-line impact of simplifying electrical architecture